PULS8™ REPLAN

Production Planning & Scheduling Optimization

Turn Complexity Into Control

Production planning shouldn’t be reactive, manual, or fragmented. Puls8™ Replan transforms how manufacturers plan, sequence, and respond—bringing speed, precision, and intelligence to every decision.

From long-range planning to real-time scheduling, Puls8<span class=”tm”>™</span> Replan connects the entire production ecosystem—so you can operate with clarity instead of compromise.

Why Puls8™ Replan

Smarter, Faster Planning

Optimize product sequencing and reduce unnecessary changeovers
Manage complex, multi-level and recipe-based production
Plan across short-term schedules and long-range horizons (weeks 2–52+)
Run real-time “what-if” scenarios for faster decision-making

Automated Efficiency

Eliminate manual errors with intelligent automation
Respond instantly to disruptions and changing constraints
Integrate seamlessly with existing ERP systems—no overhaul required
Ideal for high-variation and recipe-based production environments

Expert-Driven Results

Delivered with hands-on support from experienced supply chain consultants
Decades of industry expertise built into every implementation
Reduce planning headcount while increasing production capacity
Continuous optimization and long-term value

Key Benefits

Puls8™ Replan delivers AI-driven optimization to ensure the right products are made, in the right quantities, at the right time.

Improve OTIF (On-Time In-Full delivery)
Reduce downtime and waste
Optimize batch sizes and run rates
Align long-term planning with real-time execution
Turn complex constraints into clear, actionable plans

From Manual to Intelligent

Traditional Approach	Puls8™ Replan
Static, Excel-based workflows	Dynamic, AI-driven optimization
Slow, reactive decisions	Real-time scenario modeling
Siloed teams and data	Unified planning across functions
Slow, IT-dependent	Instant simulation & testing
Days to evaluate changes	Minutes to act with confidence
Heavy IT dependency	Flexible, no-code configuration

How It Works

Powered by a secure, scalable AWS cloud platform, Puls8™ Replan uses Digital Twin technology to simulate and optimize production environments.

Integrates seamlessly with existing systems via secure APIs
Maps current processes and optimizes production sequencing
Automates scheduling in flexible weekly segments
Continuously replans in response to disruptions

By eliminating manual workflows, planners can focus on strategic decisions—not firefighting.

Why Choose Puls8™ Replan

Smart Technology

Proprietary optimization algorithms
No-code interface for fast adjustments
Seamless ERP integration
Instant scenario modeling

Proven Results

Increased production capacity
2–5% reduction in manufacturing costs
Reduced planning headcount
Improved forecasting and budgeting accuracy
Zero-error automated planning

Scalable & Sustainable

Adapts as your business grows
Reduces waste and improves efficiency
Aligns teams across the organization
Builds trust through consistent performance

Over $30M in annual supply chain savings delivered.

Case Studies

Global Meat & Protein Supplier

Planning time reduced from 3 days to 30 minutes
Improved data accuracy and decision-making
On track for €1M+ margin increase

Leading Central Asia Bottler

+5% product availability
-23% inventory reduction
+34% capacity utilization
Planning reduced from 5 days to 30 minutes

Sustainable European Snackmaker

+5% product availability
-19% labor costs
-57% changeovers
£2.6M gross margin increase
Planning reduced to 30 minutes

What Clients Say

“PULS8™ Replan is a very good tool for budgeting. It quickly adapts to machine breakdowns or forecast changes while considering multiple parameters.”

Plan with Intelligence. Execute with Confidence.

Bring your supply operations into alignment with a system designed to think, adapt, and optimize in real time.

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